Installation of Liaoning AE-35T L06D16 Heat Exchanger Tube Bundle Extractor/Installer

Before operation, a detailed inspection of the heat exchanger tube bundle extractor shall be conducted to ensure it is in good working condition. Inspection items include but are not limited to: verifying the normal operation of the equipment's power supply, hydraulic system and control system; checking that key components such as the clamping mechanism, lifting mechanism and tube pulling mechanism are intact without damage or looseness; confirming that fasteners, connectors and transmission parts of the equipment are firm and reliable; and inspecting the adequacy of the equipment's lubrication system and determining if lubricating oil needs to be replenished. The operation site shall be kept clean, dry, free of debris and flammable and explosive materials. Meanwhile, sufficient lighting and ventilation in the operation area shall be ensured to allow operators to clearly observe the equipment's operating status and surrounding environment. Weifang Tengya Machinery Manufacturing Co., Ltd. provides convenient, timely and thoughtful services for customers.

In marine engineering applications, tube bundle extractors/installers must meet the following technical characteristics and performance requirements: Corrosion resistance – due to the high salt content and humidity in the marine environment, the equipment needs corrosion-resistant properties to ensure long-term stable operation under harsh conditions; Wind and wave resistance – for marine engineering equipment such as offshore platforms, the equipment must withstand wind and waves to meet operational needs under extreme weather conditions; High efficiency – capable of quickly and accurately completing tube bundle extraction, installation and cleaning to improve work efficiency; Safety – equipped with comprehensive safety protection measures to prevent accidents. The frame unit is the main structure of the tube bundle extractor/installer, bearing the weight of the entire equipment and providing the foundation for the installation and support of other components. Dalian Baiyun Electrical and Mechanical Equipment Co., Ltd., the manufacturer of AE-35T L06D16 heat exchanger extractors/installers, guarantees quality and reliable after-sales service!

Prior to operating the heat exchanger tube bundle extractor, operators must wear personal protective equipment (PPE) including safety helmets, safety goggles, protective gloves, protective clothing and safety shoes. These equipments effectively prevent injuries caused by flying debris, high-temperature liquids or chemicals during operation. Operators shall be familiar with the operating specifications and safety procedures of the equipment, as well as its performance parameters, operation methods and precautions. During operation, strictly follow the operating specifications and do not arbitrarily modify or omit any steps. When performing tube pulling operations, operators shall closely monitor the operation status of the tube pulling mechanism and the movement of the tube bundle. Stop the machine immediately and report any abnormalities detected.

Maintenance of Mechanical Systems

The mechanical system includes transmission parts, support components and clamping mechanisms. During maintenance:

Inspect the wear condition of all transmission parts and replace severely worn components in a timely manner.

Check the tightness of all support components to ensure no vibration or deformation occurs during equipment operation.

Verify the clamping force of the clamping mechanism to ensure reliable clamping of the tube bundle.

Maintenance of Electrical Systems

The electrical system includes motors, cables, switches and indicator lights. During maintenance:

Inspect the tightness of electrical connections and ensure switches and indicator lights function normally.

Replace or repair any abnormal components promptly.

Regularly clean dust and oil from the surface of electrical systems to ensure good heat dissipation.

Dalian Baiyun Electrical and Mechanical Equipment Co., Ltd. serves customers with stable quality and reasonable prices.

For heat exchanger tube bundle extractors using chain or belt transmission, chains or belts are key components of the transmission system. When selecting chains or belts, factors such as type, specification, load-bearing capacity, elongation rate and wear resistance must be considered. Meanwhile, tensioning and lubrication of chains or belts are important design considerations. For transmission systems requiring long-term continuous operation, chains or belts with good wear resistance and fatigue resistance should be selected. For equipment using hydraulic or pneumatic transmission, hydraulic cylinders or pneumatic cylinders are critical components for linear motion. When designing these cylinders, factors such as bore diameter, stroke, working pressure and material must be taken into account.

During operation:

Maintain equipment cleanliness by promptly removing oil and dust from the surface to prevent impact on normal operation and heat dissipation. Regularly check equipment cleanliness and clean any contamination immediately.

Monitor equipment status closely. Stop operation immediately to inspect and troubleshoot any abnormalities such as excessive vibration, noise or temperature. Conduct regular maintenance to ensure long-term stable operation.

Avoid overloading. Arrange workload and operating time reasonably according to equipment specifications and performance parameters. For long-duration or high-intensity operations, allow appropriate rest periods and inspect equipment status regularly.